Practice 30 Continuous Improvement Engineer interview questions covering Lean, Six Sigma, and process optimization.
Question 14 of 30
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Pull systems are an integral part of a lean environment. Fundamentally, a pull system can be created in any system just by establishing min and max inventory or work in process (WIP) levels. While all kanban systems are pull systems, all pull systems don't have to be driven by kanban. Kanban systems can become very complex and difficult to manage, especially in an environment where kanban is not engrained in the culture. This question is used to gauge whether the candidate has a practical understanding of pull-systems or only knows about these systems through classroom training. The candidate should focus on simple and practical examples of pull systems that could be implemented very quickly.
"Pull systems are a key aspect of any lean system. Many wastes are inherently eliminated by capping inventory levels and controlling up-stream processes based on their customer demand. Many companies employ kanban systems to control their inventory. While this is a very effective solution, kanban systems can be difficult to implement and very resource-intensive to manage.
If I were tasked with implementing a new workplace pull system, I would focus on creating well-defined min/max inventory levels for key processes. Once appropriate min/max levels are established, I would easily implement visual management controls to control the inventory upstream and downstream processes. Once success was demonstrated in a few areas, I would work to yokoten to other areas."

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