Master 37 Mechanical Engineer interview questions covering thermodynamics, CAD proficiency, and design problem-solving.
Question 34 of 37
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Jason is a freelance mechanical engineer specializing in 3D Printing and CNC Machining.
This question would be asked to gauge a candidate's experience with machining operations, which are largely handled on either a milling machine or a lathe. Lathe operations involve securing and rotating the part being worked on and positioning a cutting tool to remove material from the part. Lathes are ideal for cylindrical parts, but they can also be produced on computer-controlled (CNC) milling machines. Another aspect of this question involves the threaded hole, which is created using a tap. A tap is used to create female threads on the inside of parts, and 1/4 -20 (pronounced quarter-twenty) refers to the diameter and pitch of the screw threads.

Jason is a freelance mechanical engineer specializing in 3D Printing and CNC Machining.
"I would design this part to be manufactured using a lathe because it is ideal for making cylindrical parts. Because 0.525 inches is not a common stock material size, I would likely start with a larger stock diameter, such as 0.625 inches or five-eighths. From there, a lathe can remove material by rotating the part and positioning the cutting tool to result in the 0.525 inch diameter. The 1/4 -20 thread can be created by drilling the appropriately sized pilot hole, which can be found on a standard drill and tap chart. The female thread can be cut with a tap, which can be done on the lathe or by using a hand tap."
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Written by Jason Toby
37 Questions & Answers • Mechanical Engineer

By Jason

By Jason