Master 31 Manufacturing Engineer interview questions covering process optimization, lean principles, and production systems.
Question 5 of 31
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While the intricacies of the Toyota Production System and Lean manufacturing can be quite different, they share similar concepts and are often used interchangeably in conversation. While a manufacturing engineer's expectations regarding these subjects can vary widely, it is critical that the engineer is at least aware of some broad concepts and is able to show a working knowledge of the subject. If you lack experience or training in these areas, it would be worthwhile to do some research to understand the ideas of single piece flow, jidoka (error-proofing), JIT (just in time), kanban, waste reduction and/or other concepts. If you have significant experience in these areas, this is a good opportunity to highlight it, as this can really set you apart from other candidates.
"I do not have any formal training in this area, but I have read Lean Thinking and some other books on the subject. I can really see the benefit of reducing waste in a manufacturing process. After reading the book, I've tried to apply the lean approach to my life, both personally and professionally. I would like to have the opportunity to gain more formal training in this area."

Daniel Neuhaus is a Tool Design Engineer with 10 years of CAD experience and 3 years in the manufacturing field. He is a University of Cincinnati Alumni with a B.S. in Mechanical Engineering Technology.
"Because I am familiar with the intricacies of lean manufacturing for single parts, I can scale those same principles on a larger scale such as mass-production scrap minimization. During meetings, I can potentially communicate this as a mediator with the design engineers as well as carry them out with expert-level knowledge when providing guidance to the operators on the "how" and "why," when providing explanations for TPS standards. So, to summarize - I have seen different angles of TPS and can comfortably discuss this with my coworkers."

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