Master 31 Manufacturing Engineer interview questions covering process optimization, lean principles, and production systems.
Question 8 of 31
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This will be a common occurrence in almost every manufacturing engineer's career. An engineer must show that they are willing and able to utilize feedback from the shop floor to solve problems and make improvements. Sometimes the feedback offered will be incorrect or not constructive, but it is imperative that the manufacturing engineer does not automatically assume this is the case. Provide examples of any time you may have gotten feedback like this and what you did to correct the error.
"When someone tells me that a piece of equipment is not functioning correctly, the first thing I do is ask them to show me the problem. I will go to the area in question with that individual and ask them to talk me through the problem. If the problem isn't something that is easily observable (say an intermittent failure), then I will ask if there is any way to narrow down the problem. If all else fails, then I will ask for them to wait for the problem to occur and then call me directly, so I can come and help troubleshoot the issue.
This happened to me recently with a robotic packing cell that I had installed. The machine would alarm and stop intermittently, which required a team member to reset the machine. I wasn't aware of the problem until a team member told me about it. After asking the team member some questions and doing some investigation, we realized that an over current limit was set incorrectly on the robot. I asked a technician to correct the limit in the robot settings, and the problem hasn't happened since."

Daniel Neuhaus is a Tool Design Engineer with 10 years of CAD experience and 3 years in the manufacturing field. He is a University of Cincinnati Alumni with a B.S. in Mechanical Engineering Technology.
"I would ask the team member to explain the situation. I would ask numerous questions until their knowledge is completely relayed to me. From there, I would consult other parties and witnesses of the problem. From there, I would attempt to resolve the issue as quickly as possible to avoid interruption of production. If the problem is not easily resolved, I would grab my clipboard and record as much useful, key data as possible. Then, I would escalate the issue to my higher-ups if the problem is affecting production."

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